Mechanics

The range of machinery developed by Helbling runs the gamut from the tiniest movements and drives in the micrometer and micro-newton domain all the way to large machinery (including rotating machines) in the mega-newton domain, as well as to a certain extent machines designed for use at high temperatures. Helbling's conceptions and designs meet high demands for precision, functionality, reliability, longevity, and cost/benefit calculations.
We have profesionals for static and dynamic calculations and simulations, for such operations in the fields of stability and fluid dynamics, and for drives, electronics, and controls. This wealth of expertise provides the groundwork for our development of complete mechatronic systems, machines, installations, and products.

  • Pick-and-place mechanisms
  • Handling
  • Power generation and transmission
  • Steel constructions
  • Sheet metal and thin sheet metal
  • Guideways and axis
  • Drives
  • and many more...

Experience and client benefits

Helbling has been a trusted partner in the conception and development of mechanical products for 40 years now. The range of projects we have participated in includes assignments in the semi conductor industry and in robotics, biotech, production machines, food and paper-processing machines, devices, appliances, and micro-actuators.

 

Exemples de projets

Thuraya GSM / Satellite Phone

Development of a new satellite based mobile communication - a dual-mode phone.

Rotary evaporator

Developing a new generation of rotary evaporators with 30% lower manufacturing costs.

Radio remote control for a precision measuring instrument

Developing a radio remote control for a theodolite.

Optical Data Transmission Route

Development of an optical transmission route with a transmission rate of 2 MBit/s.

Nespresso Le Cube coffee machine

Development of a new Le Cube coffee machine colletion for Nestlé Nespresso S.A.

Development and Design of a Bag Filling Center for the Pharmaceutical Industry

Development and Design of a Filling Center for Mono and Double Chamber Bags for the Pharmaceutical Industry

Nespresso Essenza coffee machine

Development of the Essenza entry range coffee machine for Nespresso.

Platform Screen Doors for the Hongkong Subway System

A total of 74 platforms, each around 400m in length, on the Hongkong subway system are to be equipped with platform screen doors.

Developing a Railway Carriage Body

The project was to develop a completely new railway carriage on the basis of a design picture and a conceptual sketch.

Structural Development of a Fine Blanking Press

Numerical simulation of resulting deformations and calculation of reaction forces of the guidance elements

Mathematical Modeling of an Aerial Cable Car Cabin

Dimensioning of the cabin structure and proof of strength according to the requirements of the relevant standards and of the certification authorities

Bogie for Standard Coach IV (EW IV) for Swiss Federal Railways (SBB)

As part of a modernization process, EW IV trains are to be upgraded to travel at maximum speeds of 200km/h.

Power post system

Develop a franking system for companies with large daily volume of mail as well as for professional mailing companies with increased security as requested by postal authorities.

Machines and Systems for Food Industry

We supported our client in various redesign and development projects for food processing machines. In addition to optimizing existing concepts, completely new concepts and processes were industrialized under extreme cost pressure. The close collaboration with our client consisted of concept studies, design optimization and on-site support.

Development of an Injection Molding Machine

The company planned to expand its range of injection molding machines by several sizes for larger molds. Within a very tight and fixed time schedule (trade fair), the largest type of new machine was to be developed and designed and production drawings made. Production, assembly and startup operation of the prototype were also to be accompanied. The prototype was subsequently to be optimized for series production.

Development of New Winder Size for Paper Coating Line

The winders at both ends of a paper production or coating line are built in different sizes and degrees of automation. A new, bigger size was to be added to the range of the fully automated type.

Development of a Vertical Arrissing Machine for Industrial Glasses

Development of an automatic vertical arrissing for industrial glasses

Re-engineering and Cost-Down of a CNC Tool Grinding Cell

Re-engineering and Cost-Down of a CNC Tool grinding cell for bar blades of all spiral bevel and hypoid gear cutting processes

Hairdryer for Use in Public Areas

Significant cost reduction of a hairdryer for use in public areas

Horse and livestock clippers

Developing professional horse and livestock clippers that meet high ergonomic requirements.

DNA Synthesizer

Development of a fully automatic 96-channel parallel DNA synthesizer.

Developing the COPS Sensor for the Rosetta Satellite

Concept development of the Comet Pressure Sensor COPS installed in the satellite Rosetta as well as structural and thermal analysis

Machine for Manufacturing Plastic Tubes

Mechanical development of a cost-effective machine in the lower performance category for manufacturing high-quality plastic tubes

Franz von Niederhäusern
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