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CFD Calculations on a Diesel Locomotive

Helbling Technik used CFD calculations for the development of the vehicle. Examples include tank optimization and engine cooling. 

Procedure: 
When developing a diesel-hydraulic locomotive, the crash characteristics were also determined by means of simulation as part of the approval process. Using a CFD system, analysis was conducted to ascertain the effects of the accelerations arising from a hard longitudinal impact on the movement of the diesel inside the tank.  

Our work:   

  • Non-steady-state simulation of the tank “sloshing” during the crash using CFD (VOF method)
  • Installation and optimization of the wash plates in the tank 
  • Calculation of the time course of the forces and pressures on the tank structure as a starting basis for the structural analysis using FEM  

The ventilation concept for the engine compartment of the diesel-hydraulic locomotive had to be validated through simulation. At the same time, demonstration of additional optimization options was required. The work included:  

  • Analysis of the flow through the engine compartment, including heat transfer and radiation, using CFD 
  • Evaluation of the engine and air temperatures and the entry of dirt through the cooling air vents
  • Optimization of the cooling of the engine through additional baffle plates                       

 

 

Customer: Voith Turbo Lokomotivtechnik GmbH & Co. KG

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Dr. Roger Salzmann
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